Purpose-Built MRO Optimization Platform

Top 3 process manufacturer verifies $21M in MRO savings opportunities

3,000+

Duplicate materials identifed

3 days

Reduced outage from 4+ weeks

$21M

Verfied savings accepted

2,200

materials identified at risk of stock out

The Client

One of the world’s leading process manufacturers had a working capital reduction target of $5M

Key Business Needs

  • Optimize production asset strategies
  • Revamp outdated stocking policies and min/max levels 
  • Reduce supply risk and assure supply to support facility reliability (i.e improve OEE), reduce unplanned downtime
  • Ensure lowest total cost of ownership for MRO materials supporting manufacturing

Business Challenge

  • Poor data quality and management process
  • Carried an excess and growing amount of incorrect MRO inventory
  • Outdated stocking policies and static lead times 
  • Significant data discrepancies for MRO inventory across multiple ERP instances
  • Team of 5+ resources dedicated to driving inventory strategy

Solution

Verusen’s platform aggregated supply and material data from multiple SAP/EAM systems simultaneously. Additionally, our client was able to unify supply operations, procurement, finance and IT strategies.

"

Verusen created our intelligent, self-learning materials management solution to transform our future supply network.
- Top 10 Energy Supply Chain Executive

The Verusen
Comparison